Monday, August 22, 2011

Roof Rack Redo

The roof rack that I built from used wood and some cheap brackets was starting to look a little worn. Aside from sitting a few inches too high for most tastes, the indoor-use polyurethane coating that the wood came with wasn't holding up to the wind and rain. So, I disassembled it.

After replacing two of the slats with spares, I sanded and coated the wood with Helmsman Spar Urethane to keep the UV rays at bay.

I didn't sand all the way down to remove all of the weathering. I suppose I'm trying to keep in the well-worn patina theme in which the 1600 comfortably sits.

I also came up with a hardware solution to drop the roof rack a few inches that required griding down the aluminum brackets.

So, after several coats with sanding in between, it all went back together.

Also, I replaced the set screw (bolt) in the shifter with a small, headless set screw.

Now all I need to do is install air conditioning and build a console so I can tidy up all of those wires!

1 comment:

  1. Wow I'd like to build a roof rack in Toronto that is similar to this. How much do you think the cost was for you?